Why Cooling Foods Correctly Isn’t Something to Chill Out Over
Twenty-eight years ago last month, Kevin began his career in the foodservice industry. He started as an assistant prep cook in an independent owned restaurant in Iowa. Like many of you, he remembers his first few days just like it was yesterday. Having never stepped foot in a commercial kitchen, it was a whirlwind of learning. He was trained to do so many “new” things in those first few weeks, dishing up salads, cleaning and peeling ridiculous amounts of carrots and onions, closely following recipes to make steam-jacketed kettles full of chili, spaghetti sauce, or any one of a variety of homemade soups. He also faintly recalls the discussion of cooling those soups, which were cooked in bulk, cooled, and re-heated in smaller batches for service over the course of a few days. Back then, the discussion went something like this, “after cooking, we put the [insert name of soup or sauce here] into these two-gallon storage containers and place it in the cooler as quickly as possible. We never put the lid on, we leave it askew so we can let heat out. About an hour or so later, we can put the lid on and label it.”
Back then, that conversation made perfect sense. Kevin grew up participating in Foods and Nutrition projects in 4-H, so he was aware of the basics of food safety. Flash forward about 5½ years to the spring of 1997 when he was a freshman in Dr. Cathy Strohbehn’s HRI 293, Hospitality Sanitation course at Iowa State University (in which he earned an A, by the way!😁). This was his first indication that perhaps the practices used at the restaurant were not as foolproof as he once thought they might be.
Flash forward another 20 years, and Kevin was at Kansas State University and working with a very talented team of researchers to complete a cooling study as part of the Center for Food Safety in Child Nutrition Programs (which include the National School Lunch and Breakfast Programs). Their focus was to replicate practices observed in school nutrition operations, which were not necessarily best practices. [If you need some reading material to put you to sleep at night, we will post the publications that resulted from these studies at the end of the blog for this month. 😂] As many of you likely know, the Food Code requires hot, temperature controlled for safety foods be lowered from a temperature above 135°F to below 70°F in two hours, and then reach below 41°F within a combined total of six hours. The researchers used various cooling methods and products and learned very quickly that even reducing food hot-off-the-stove to a 2” depth and placing it directly in the cooler was not going to be sufficient to meet the FDA Food Fode requirements. One of the methods tested was to place a 128oz Rapi-Kool™ into a stock pot of chili. This is NOT the proper way to use a Rapi-Kool™, but it was done to replicate a cook who may be anxious to go home at the end of their shift and simply placed the Rapi-Kool™ in the pot of chili and went home, assuming that it would cool the chili properly. While the researchers didn’t necessarily think it would meet the FDA requirements, it took an astonishing 24+ hours to cool! In defense of the Rapi-Kool, that product works great in an active cooling scenario (in which the cool stick is agitated or used to stir the product periodically through the cooling cycle), but again, they are not designed as a passive cooling device.
Many operators may be reading this and wondering if cooling is really that big of an issue with regards to foodborne illness outbreaks. The Centers for Disease Control and Prevention notes that between 1998 and 2008, improper cooling practices contributed to 504 outbreaks associated with restaurants or delis. An article in Science Daily back in 2000 even noted that improper cooling is thought to be the top cause of foodborne illnesses in the United States. Improper cooling continues to stay on the list of the top five reasons why foodborne illnesses occur.
Have the cooling practices used in your operation been given a thorough review? Do employees know the correct way to cool products that ensures there is no temperature abuse? Join us for our November webinar, Chill Out! Implementing Safe Food Cooling Practices with Dr. Paola Paez, Kevin’s colleague from the Center for Food Safety Research at Kansas State University, and learn a few strategies to implement correct cooling practices in your foodservice. Cooling food properly isn’t something that should be taken for granted and simply chill out over. It also isn’t something that requires a large investment, except in knowledge. Know that your cooling practices work for your business. Risk Nothing.
[/vc_column_text][vc_separator style=”shadow” border_width=”3″ el_width=”70″][vc_column_text]September is Food Safety Education Month: The Culture of Food Safety
Developing a culture of food safety is important for any foodservice operation. You may be wondering--just what is a culture of food safety? Let’s start talking about it by first defining what is meant by culture. When you look culture up in the dictionary, you will see terms such as shared knowledge, beliefs, values, attitudes, and meanings; a way of life; patterns of behavior; learned behavior of a group of people; and transmitted from generation to generation. I think these descriptors provide good insight into the meaning of a culture of food safety. You can also think about where you grew up, and a vision of culture comes. For example, I grew up in rural Oklahoma, graduating in the 1970’s with a class of 24 students. My culture instilled in me an appreciation for rural life, hard work, and independence. As I grow older, I realize I haven’t changed very much from my early years, even though I have completed a PhD, lived a lot of places, and traveled throughout the world!
Produce Safety: Special Considerations
In our last blog, I talked about general produce safety. Today, I want to talk about some special products—melons, tomatoes, leafy greens, and sprouts. These are all foods that have a history of bacterial contamination leading to foodborne illness. I also want to discuss salad bars because they have some special risks.
Fresh and Tasty Produce, but are there Food Safety Concerns?
One of the best things about the middle of summer is the wonderful variety of tasty fresh produce that is available. I hope you are enjoying the fruits of the harvest because it has great flavor and provides us with a variety of important vitamins, minerals, and fiber needed to maintain good health.
SafeBites Time and Temperature Control: How To’s
Welcome back! In the last blog I gave the low down on temperature controlled for safety (TCS) foods and the temperature danger zone (TDZ). The focus of this blog is all about control of time and temperatures of foods in your operations. You might say we are discussing Control Issues! Kidding aside, knowing that temperature abuse is a leading cause of foodborne illness, it only makes sense to pay attention to the time that TCS foods are in the TDZ (remember, that is between 41° F and 135° F). FoodHandler® recently updated some useful time and temperature documentation tools.