Stocking Your Food Safety Toolbox

Blog by Lori Stephens, based directly on SafeBites webinar by Dr. Jeannie Sneed, PhD, February 2018

There are five main contributing factors that lead to foodborne illness.  Based on the Centers for Disease Control and Prevention, or CDC, data related to actual foodborne illnesses, these five factors contribute most to outbreaks:

  • food from unsafe sources
  • inadequate cooking
  • improper holding temperatures
  • contaminated equipment
  • poor personal hygiene

All of these factors are preventable, and some can be prevented by using the correct tools to monitor our food production and service processes.

Tools for your Food Safety Toolbox:

Control Factors

  • Temperature Control: This is one of the most important food safety practices in any foodservice operation.  Food can be a source of pathogens that can make people sick.  Some of these pathogens may be in the food when it is delivered.  That is why it is so important to monitor cooking temperatures.  That is also why there are different cooking temperatures recommended for different products—poultry should be cooked to 165 degrees F., ground beef should be cooked to 155 degrees, and all leftovers should be cooked to 165.
  • Controlling Time:  This is highly related to temperature.  Cooking temperatures also have a time factor—for example, cook poultry to 165 degrees F. for 15 seconds.  Remember that time and temperature go together—and must be actively managed for food safety.

Probably the easiest way to talk about actively managing time and temperature for food is to relate it to the flow of food through the foodservice operating.  At steps from receiving through serving, time and temperature must be managed and controlled.

We all know that the temperature danger zone is between 41 and 135, and that it is at these temperatures that bacteria grow most rapidly.  So, we know that we always want to keep time and temperature control for safety, or TCS foods, out of the temperature danger zone.

Physical Tools

  • Thermometers: To control temperature, the key is having the correct type of thermometer and using them correctly.  We will begin exploring our toolbox by talking about thermometers—why they are important, the different types of thermometers, and their use.
    • Bimetallic stemmed thermometer: Perhaps the thermometer that we see most often in foodservice operations. That is the one with the dimple about an inch or so above the tip.  Bimetallic stemmed thermometers need to be calibrated frequently, and they are not tip sensitive.  That means that the temperature sensing area goes from the tip of the probe to the dimple.  These thermometers can be used to check temperatures of liquid or thick foods, but not thin items such as a steak or a hamburger.
    • Thermocouple: This type of thermometer is tip sensitive and very versatile depending on the probe that you use.  There are immersion probes to check liquid foods, surface probes to check flat cooking surfaces such as griddles; penetration probes that are very thin and may be used to check temperatures of thin foods such as hamburger patties, and air probes to check the temperature of refrigeration equipment and ovens.  These thermometers are highly reliable and accurate.
    • Infrared thermometer: This type of thermometer can be used to measure the surface temperature of food and equipment, but can not measure air temperature or the internal temperature of food. It has limited uses in a foodservice operation, although it can give us a quick and non-invasive measure of food temperatures at receiving.
    • T-sticks: These are single-use measures that come in a variety of end-point temperatures—135, 145, 155, 160, and 165.  There is a sensor at the tip that changes color when exposed to the indicated temperature.  For example, if you insert a 155 degree T-stick in a hamburger patty and it turns dark, then you know the hamburger has cooked to 155 degrees.
    • Adhesive single-use thermometers: With these thermometers, you “tape” these on a plate, put it in the middle of a rack of dishes and run it through the dish machine.  If it turns totally black, then you know the rinse temperature is at least 160 degrees, which is the recommendation in the FDA Food Code.
  • Hand Washing: Handwashing is an extremely important factor is preventing foodborne illness. The FDA Food Code calls handwashing out as a “Priority item”, meaning it contributes directly to the elimination, prevention, or reduction the hazards associated with foodborne illness.  Handwashing is the single most important part of personal hygiene.
  • Gloves: Using gloves to prevent cross-contamination – Gloves is a critical tool to minimize or eliminate cross contamination.  It is so important that “no bare hand contact” rules were added to the FDA Food Code and most state and jurisdictional food codes
  • Colored cutting boards: Using cutting board that are colored and only used for one type of product minimizes the chance for cross contamination.  Example include red cutting boards are used for meat, yellow for poultry, and green for vegetables.
    • Colored cutting boards can also be used to minimize Allergen cross-contamination prevention – the most common color is purple to denote that in an operation employees would NEVER use a purple cutting board for foods that contained any of the big 8 allergens.
  • Sanitizer and Buckets: Sanitizing is another key to food safety.
  • Documenting food safety data: Another great food safety tool is documenting food and air temperatures and sanitizing concentrations to ensure the right levels are being maintained.  Remember the old adage—if it hasn’t been documented, it hasn’t been done!
  • Building infrastructure

Getting Started with Building the Infrastructure

Hopefully in our first January blog, we convinced you of the importance of establishing an infrastructure within your operation to support a safe food culture. So, how does one go about doing this? Well, like any major project, break it into small bites. In our opinion, having a written guide for employees that documents expectations related to food safety basics of employee health and hygiene, temperature controls, and cleaning and sanitizing is the first step. Having this documentation serves as a reference for training and helps fulfill the mission of most foodservice operators which is to serve safe, quality food.

  • food safety in the new year

Food Safety Resolutions for the New Year

Finally, 2020 is in our rearview mirror and we can all turn the page to 2021! Resolutions for the new year might be more of the same from prior years (lose weight, exercise more, less screen time, etc.) OR you may have identified new practices to implement in your operation. If the latter, likely goals included some practices related to food safety – especially given the turmoil of 2020 and heightened concern by customers. It is our philosophy that attention to safe food handling practices is a win-win for any operation because of the direct relationship between food safety and food quality, which in turn leads to customer satisfaction. This past year has also demonstrated that attention to safety can affect the bottom line. Thus, the topic of our first SafeBites webinar for 2021 is on the topic of the return on investment of food safety, it is scheduled for January 20, so register now and please plan to attend.

  • taking-out-trash

To Toss or Not to Toss? That is the question.

Our first blog for the month emphasized the basic safe food practices needed to keep you and your guests healthy (and happy!), especially during these times of COVID. The impact of foodborne illness can range from an uncomfortable few days to hospitalization or death. Foodborne illness IS preventable and the steps taken to keep food safe also maintain quality of food, and ultimately profitability. Think of attention to food safety as part of quality control and a win-win business strategy. Knowledge about food safety can be helpful when controlling costs as making wise decisions when determining the fate of unserved food can affect the bottom line.

  • hamburger_prep

Holiday Food Safety Controls

In case you have not noticed - the holidays are here! We have seen store decorations up since mid-September and early bird deals advertised for several weeks, stretching the typical Black Friday deals throughout the month as retailers strive to ensure market share, while following increasingly stringent mandates for physical distancing