Contamination of Food: Let’s Get Physical

Earlier this month, we began a discussion about contamination of food. Our first blog focused on chemical contamination, but in this blog, I’d like to look at physical contamination of food.

Any item which does not belong in the food product can be considered a physical contaminate, a hair, a piece of plastic or metal, or even a fake fingernail. While some physical contaminants, such as a piece of hair in your food may only be disgusting, other physical contaminants can cause serious injury to the consumer, including lacerations to the mouth and intestines, broken teeth, or can pose a serious choking hazard

When food arrives at your foodservice facility and throughout production, it is vital that you have strong controls in place to maintain the integrity of the food, limiting chances for inadvertent contamination of physical objects. 

Physical hazards were not something I generally had to deal with when I was in operations, I imagine the same can be said for many of you. I do recall one incident when we had a chicken salad sandwich returned by a customer, who found a red acrylic fingernail in their chicken salad.  When we surveyed the staff that day, we found that the salad, which was a prepackaged product, was opened that morning and none of our staff had on fake fingernails. Meaning the product had to come from the manufacturer.  Luckily, the acrylic fingernail only caused disgust and no serious injuries.

While food companies work exceedingly hard to keep their products free from physical contaminants, it does occasionally occur.  In 2021 and through January of 2021, 14 food recalls were issued in the United States due to foreign objects in food, including metal, plastic, glass, and small stones.

When food arrives at your foodservice facility and throughout production, it is vital that you have strong controls in place to maintain the integrity of the food, limiting chances for inadvertent contamination of physical objects.  Here are four tips to help you in achieving this goal:

  • Establish and monitor dress control policies, such as requiring employees to remove jewelry and wearing a hair restraint while in food production.
  • Practice preventative maintenance on production equipment and repair or replace damaged equipment and parts immediately.
  • Encourage employees to report any issues with equipment to supervisors and be sure to follow-through with corrective action. Not doing such will just cause employees to ask why they are reporting things when nothing ever gets fixed.
  • Work with a reputable pest control company who works with you and your employees in establishing a solid and effective pest control program.

Underpinning all of these is to be sure you create and sustain a culture of food safety throughout your organization. Managers and all staff should know that nothing is so important that it cannot be done with food safety in mind.  Check out our previous blog on developing this culture to make sure you operation is on the right path. Risk Nothing.

Proper Cooking Temperature: A Basic Food Safety Measure

Each summer, we see an increase in the incidence of foodborne illnesses. Perhaps this is because of the warmer temperatures making temperature control for Time/Temperature Control for Safety (TCS) food more difficult or perhaps it is the increased amount of people who are barbequing this time of year – it is National Picnic Month, after all!

Changing Climate: The Unseen Impact on Food Safety

In June, I was asked to participate in the Allinfoodz podcast, put on by a colleague, Dr. Amit Sharma, at Penn State University.  One of the points Dr. Sharma wanted to discuss was the impact of climate change on food safety, which is something I was certainly aware of, but not something I had done much research on.  However, when preparing for the interview and podcast, it was interesting to learn more about the relationship between the two.

Thawing Food with Food Safety in Mind

There comes a time in almost every foodservice operation where you must thaw food. Yes, I know there are those operations who have moved to fresh products only and don’t have a freezer in-house, but I am willing to bet that is more the exception than the norm. I am almost sure that anyone reading this blog who works in a foodservice operation can regurgitate what methods are acceptable to thaw food per the FDA Model Food Code. In case you don’t recall, I will discuss them briefly, but I wanted to spend some time covering these requirements a bit more in-depth – so you not only know WHAT to do, but the WHY we do it that way.

Addressing Major Food Recalls in Your Business

It seems like every year we have a large-scale food recall that reminds consumers and foodservice operators about the importance of food safety. Not that we need reminded, but it certainly puts the topic in the headlines again. Last year, it was the onion recall. This year, it may very well be the Jiff peanut butter recall, of which we are in the midst of.  At the time of the publishing, we are starting to learn more about a potential hepatitis A outbreak linked to strawberries.  If you have not been impacted by either of these recalls in your personal or business life, I would be surprised.