Calibrating More Than Just Thermometers

While classic bimetallic-stemmed thermometers have largely given way to modern digital alternatives, the act of calibrating them remains a fundamental food safety ritual drilled into foodservice professionals from their first week on the job. However, if your kitchen’s verification strategy stops at thermometers, you leave significant blind spots in your food safety defense system.

Calibration is the process of configuring an instrument to produce results within an acceptable range. In a modern commercial kitchen, we rely on dozens of automated systems, mechanical components, and electronic meters to keep food safe and ensure sanitation compliance. If these systems drift off-target, the consequences can be disastrous. To achieve true operational control, operators must expand their scope and examine three frequently overlooked compliance areas: dish machines, chemical dispensers, and automated data loggers.

Whether you operate a high-temperature sanitizing or a low-temperature machine that uses chemical sanitizers, the built-in gauges are your only immediate window into compliance. The FDA Food Code requires that high-temperature final rinse cycles reach at least 180°F (or 165°F for stationary racks) to ensure the dishware’s surface reaches the required 160°F sanitizing threshold.

However, external mechanical temperature gauges on dish machines can easily lose calibration due to constant vibrations, scale buildup, and regular wear and tear. If a gauge displays 180°F but the water is hitting 172°F, you are inadvertently washing dishes in the danger zone. Verification requires secondary testing. Operators must regularly use single-use dishwasher testing labels that have been run through a full cycle to verify that the performance of the machine matches its readout.

In low-temperature dish machines, three-compartment sinks, and automated chemical dispensing systems, chemical concentration is a matter of balance. Too little chemical results in a failure to sanitize, leaving harmful pathogens behind. Too much chemical can result in chemical contamination of food contact surfaces, presenting a direct hazard to guests.

Automated wall-mounted chemical dispensers rely on small, internal metering tips to pull the precise ratio of water and concentrated chemical. Over time, chemical crystallization, water pressure fluctuations, and mineral buildup can alter these ratios. Relying solely on the dispenser to do its job without regular verification is a gamble. Dispensers must be checked against manual chemical test strips, and the delivery pumps must be adjusted if the parts-per-million (PPM) deviate from manufacturer and regulatory guidelines.

…these tasks depend heavily on your specific operation, including the volume of food you are pushing out, the exact type of equipment you use, and your production system…

As the industry shifts toward digital food safety management, automated Bluetooth and Wi-Fi data-loggers have become the gold standard for monitoring walk-in coolers, freezers, and hot-holding cabinets. These sensors provide incredible peace of mind by constantly tracking ambient temperatures and sending alerts if a unit fails. But technology is not infallible. Automated loggers require regular comparisons to ensure their internal software offset is reading correctly.

To ensure these critical checks do not fall through the cracks, operators should implement a Master Calibration Schedule. Tracking these moving parts requires structured organization rather than memory.

In my experience, there are certain things you need to handle daily, others you can tackle each week, and some that only need attention once a month. Keep in mind, though, that these tasks depend heavily on your specific operation, including the volume of food you are pushing out, the exact type of equipment you use, and your production system. While I know your time is valuable, taking a few hours to critically review your operation will yield massive rewards for your kitchen down the road.

Once you have your system in place, document everything in a centralized master logbook or within your digital operating platform. Record the date, the instrument identifier, the initial reading, any corrective actions taken, and the initials of the verifying employee. When a health inspector sees an organized, comprehensive calibration history that extends far beyond standard handheld probes, it signals a top-tier culture of food safety excellence. Risk Nothing.

September is Food Safety Education Month: The Culture of Food Safety

Developing a culture of food safety is important for any foodservice operation. You may be wondering--just what is a culture of food safety? Let’s start talking about it by first defining what is meant by culture. When you look culture up in the dictionary, you will see terms such as shared knowledge, beliefs, values, attitudes, and meanings; a way of life; patterns of behavior; learned behavior of a group of people; and transmitted from generation to generation. I think these descriptors provide good insight into the meaning of a culture of food safety. You can also think about where you grew up, and a vision of culture comes. For example, I grew up in rural Oklahoma, graduating in the 1970’s with a class of 24 students. My culture instilled in me an appreciation for rural life, hard work, and independence. As I grow older, I realize I haven’t changed very much from my early years, even though I have completed a PhD, lived a lot of places, and traveled throughout the world!

Produce Safety: Special Considerations

In our last blog, I talked about general produce safety. Today, I want to talk about some special products—melons, tomatoes, leafy greens, and sprouts. These are all foods that have a history of bacterial contamination leading to foodborne illness. I also want to discuss salad bars because they have some special risks.

Fresh and Tasty Produce, but are there Food Safety Concerns?

One of the best things about the middle of summer is the wonderful variety of tasty fresh produce that is available. I hope you are enjoying the fruits of the harvest because it has great flavor and provides us with a variety of important vitamins, minerals, and fiber needed to maintain good health.

SafeBites Time and Temperature Control: How To’s

Welcome back! In the last blog I gave the low down on temperature controlled for safety (TCS) foods and the temperature danger zone (TDZ). The focus of this blog is all about control of time and temperatures of foods in your operations. You might say we are discussing Control Issues! Kidding aside, knowing that temperature abuse is a leading cause of foodborne illness, it only makes sense to pay attention to the time that TCS foods are in the TDZ (remember, that is between 41° F and 135° F). FoodHandler® recently updated some useful time and temperature documentation tools.