Stocking Your Food Safety Toolbox

Blog by Lori Stephens, based directly on SafeBites webinar by Dr. Jeannie Sneed, PhD, February 2018

There are five main contributing factors that lead to foodborne illness.  Based on the Centers for Disease Control and Prevention, or CDC, data related to actual foodborne illnesses, these five factors contribute most to outbreaks:

  • food from unsafe sources
  • inadequate cooking
  • improper holding temperatures
  • contaminated equipment
  • poor personal hygiene

All of these factors are preventable, and some can be prevented by using the correct tools to monitor our food production and service processes.

Tools for your Food Safety Toolbox:

Control Factors

  • Temperature Control: This is one of the most important food safety practices in any foodservice operation.  Food can be a source of pathogens that can make people sick.  Some of these pathogens may be in the food when it is delivered.  That is why it is so important to monitor cooking temperatures.  That is also why there are different cooking temperatures recommended for different products—poultry should be cooked to 165 degrees F., ground beef should be cooked to 155 degrees, and all leftovers should be cooked to 165.
  • Controlling Time:  This is highly related to temperature.  Cooking temperatures also have a time factor—for example, cook poultry to 165 degrees F. for 15 seconds.  Remember that time and temperature go together—and must be actively managed for food safety.

Probably the easiest way to talk about actively managing time and temperature for food is to relate it to the flow of food through the foodservice operating.  At steps from receiving through serving, time and temperature must be managed and controlled.

We all know that the temperature danger zone is between 41 and 135, and that it is at these temperatures that bacteria grow most rapidly.  So, we know that we always want to keep time and temperature control for safety, or TCS foods, out of the temperature danger zone.

Physical Tools

  • Thermometers: To control temperature, the key is having the correct type of thermometer and using them correctly.  We will begin exploring our toolbox by talking about thermometers—why they are important, the different types of thermometers, and their use.
    • Bimetallic stemmed thermometer: Perhaps the thermometer that we see most often in foodservice operations. That is the one with the dimple about an inch or so above the tip.  Bimetallic stemmed thermometers need to be calibrated frequently, and they are not tip sensitive.  That means that the temperature sensing area goes from the tip of the probe to the dimple.  These thermometers can be used to check temperatures of liquid or thick foods, but not thin items such as a steak or a hamburger.
    • Thermocouple: This type of thermometer is tip sensitive and very versatile depending on the probe that you use.  There are immersion probes to check liquid foods, surface probes to check flat cooking surfaces such as griddles; penetration probes that are very thin and may be used to check temperatures of thin foods such as hamburger patties, and air probes to check the temperature of refrigeration equipment and ovens.  These thermometers are highly reliable and accurate.
    • Infrared thermometer: This type of thermometer can be used to measure the surface temperature of food and equipment, but can not measure air temperature or the internal temperature of food. It has limited uses in a foodservice operation, although it can give us a quick and non-invasive measure of food temperatures at receiving.
    • T-sticks: These are single-use measures that come in a variety of end-point temperatures—135, 145, 155, 160, and 165.  There is a sensor at the tip that changes color when exposed to the indicated temperature.  For example, if you insert a 155 degree T-stick in a hamburger patty and it turns dark, then you know the hamburger has cooked to 155 degrees.
    • Adhesive single-use thermometers: With these thermometers, you “tape” these on a plate, put it in the middle of a rack of dishes and run it through the dish machine.  If it turns totally black, then you know the rinse temperature is at least 160 degrees, which is the recommendation in the FDA Food Code.
  • Hand Washing: Handwashing is an extremely important factor is preventing foodborne illness. The FDA Food Code calls handwashing out as a “Priority item”, meaning it contributes directly to the elimination, prevention, or reduction the hazards associated with foodborne illness.  Handwashing is the single most important part of personal hygiene.
  • Gloves: Using gloves to prevent cross-contamination – Gloves is a critical tool to minimize or eliminate cross contamination.  It is so important that “no bare hand contact” rules were added to the FDA Food Code and most state and jurisdictional food codes
  • Colored cutting boards: Using cutting board that are colored and only used for one type of product minimizes the chance for cross contamination.  Example include red cutting boards are used for meat, yellow for poultry, and green for vegetables.
    • Colored cutting boards can also be used to minimize Allergen cross-contamination prevention – the most common color is purple to denote that in an operation employees would NEVER use a purple cutting board for foods that contained any of the big 8 allergens.
  • Sanitizer and Buckets: Sanitizing is another key to food safety.
  • Documenting food safety data: Another great food safety tool is documenting food and air temperatures and sanitizing concentrations to ensure the right levels are being maintained.  Remember the old adage—if it hasn’t been documented, it hasn’t been done!

Proper Cooking Temperature: A Basic Food Safety Measure

Each summer, we see an increase in the incidence of foodborne illnesses. Perhaps this is because of the warmer temperatures making temperature control for Time/Temperature Control for Safety (TCS) food more difficult or perhaps it is the increased amount of people who are barbequing this time of year – it is National Picnic Month, after all!

Changing Climate: The Unseen Impact on Food Safety

In June, I was asked to participate in the Allinfoodz podcast, put on by a colleague, Dr. Amit Sharma, at Penn State University.  One of the points Dr. Sharma wanted to discuss was the impact of climate change on food safety, which is something I was certainly aware of, but not something I had done much research on.  However, when preparing for the interview and podcast, it was interesting to learn more about the relationship between the two.

Thawing Food with Food Safety in Mind

There comes a time in almost every foodservice operation where you must thaw food. Yes, I know there are those operations who have moved to fresh products only and don’t have a freezer in-house, but I am willing to bet that is more the exception than the norm. I am almost sure that anyone reading this blog who works in a foodservice operation can regurgitate what methods are acceptable to thaw food per the FDA Model Food Code. In case you don’t recall, I will discuss them briefly, but I wanted to spend some time covering these requirements a bit more in-depth – so you not only know WHAT to do, but the WHY we do it that way.

Addressing Major Food Recalls in Your Business

It seems like every year we have a large-scale food recall that reminds consumers and foodservice operators about the importance of food safety. Not that we need reminded, but it certainly puts the topic in the headlines again. Last year, it was the onion recall. This year, it may very well be the Jiff peanut butter recall, of which we are in the midst of.  At the time of the publishing, we are starting to learn more about a potential hepatitis A outbreak linked to strawberries.  If you have not been impacted by either of these recalls in your personal or business life, I would be surprised.